5 Lessons Learned: Manufacturing

Why Plastic Injection Molding Is Useful

A process called injection molding is used for making most of the products we use today, particularly components of large products. How these products are done is through the use of mold cavities where molten materials are poured and solidified, and some examples of these products are ice trays, bottle caps, and bins.

There are many different kinds of materials which can be used for injection molding and this includes glass, metal and thermoplastics. Below we will look at plastics and how this material is the best in terms of cost and recyclability.

The best and low cost alternative to metal, which is expensive, and glass, is plastic. Plastic is known for its durability, rust resistance, and toughness despite its being low in density. In particular, thermoplastic allows manufacturers to produce very complex shapes at a much lower cost than other materials. Its pliability allows it to take o almost any shape but hardens when cooled. There is a need to put additives so that the plastic will not be so brittle especially when exposed to very cold temperatures. And when a product is finished, you can reheat it to form other shapes.

If you have to make plastic products by hand, what could be the result? We will have products with bad shapes and are structurally weak. Injection molding helps to achieve design precision and maintain structural soundness. The process of injection molding has other benefits like the ones given below.

If molds are used the amount of scrap is reduced or eliminated because the cavities are shaped to contain only the amount of plastic that is needed. You benefit on money savings and lesser problems with waste management.

Scrap plastic can still be used for other important parts and components. Scrap plastic and virgin plastic are of the same quality. Waste is minimized or almost eliminated.

Injection molding labor cost is a lot lower than molding plastic by hand. There is high productivity with injection molding and it produces products at a much faster rate.

If we speak of defects, plastic made with injection molding have very little or no defects. Burrs, uneven layers, blisters, voids, and empty spaces on the surface are the common defects of this type of molded plastic. Defaced products are remade.

Though plastic is known to many as non-biodegradable, it is highly recyclable and plants can use discarded and unused plastic parts.

Since almost everything in the work is done in the injection molding, then the finishing time is shorter. It reduces further the cost of labor and time.

If metal and glass cannot be used in certain applications they use molded plastic products. It is on a regular basis that plastics are used in industries like automotive, oil, gas, and electronics.

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